DYG4/1/1 Automatic Large Glass Bottle And Plastic Bottle Filling,
Stoppling And Capping Integrated Machine
Overview
The production line is mainly suitable for production of large
volume injection.
This production line is composed of SSP bottle feeding machine,
GZXP series bottle washing machine, QHX series hot air circulation
tunnel oven, YGS series liquid filling machine, HYS series cap
pressing machine and XG series capping machine. The unit has the
functions of washing, drying and sterilizing, filling and stoppling
(half stoppling and full stoppling), capping and sealing. It is
mainly suitable for production of large volume injection in
pharmaceutical enterprises. By adding the RABS system, it can meet
Class A (IS05 level) requirements for aseptic preparation
environment, and the unit meets the new version GMP requirements.
It is also suitable for production of similar packaging materials
such as bioengineering products or plastic bottles.
The production capacity can be above 300 bottles/minute. We welcome
your inquiry. We will provide you with related design solutions and
case videos according to your requirements.
Performance Features
-The SSP widened mesh belt conveying type bottle feeding system
saves manpower and enables the storage of a large number of
bottles.
-The GZXP bottle washing machine combines ultrasonic washing and
pressure jetting washing with air and water separable from each
other. The washed vials meet the new version GMP requirements for
visible foreign objects.
-The QHX hot air circulation sterilization tunnel oven adopts full
laminar flow (resistant to high temperature 350°C) and hot air high
temperature drying and sterilization processes, so as to make the
vial run in the tunnel according to the Class A (IS05 level)
requirements. With such features as low energy consumption, high
temperature evenness and good heat source removing effect, it is a
drying sterilizer with high international and domestic popularity
and high applicability.
-The YGS series filling machine adopts servo control driving. With
adjustable filling volume on the man-machine interface,
low-position stoppling and other technologies, it ensures stable
operation of equipment and high conforming rate of finished
products.
-Integrating filling, stoppling and capping and taking small floor
space, it is suitable for equipment upgrading in old plants.
-The circumferential swing mechanism is adopted for stoppling and
capping, with such features as stable and reliable operation, high
efficiency, easy-to-maintain structure and smart design.
-The filling principle includes the use of peristaltic pump,
negative pressure type, weighing type, self-flow type, reflux
defoaming type, ceramic pump plunger type, etc.
-It can be equipped with CIP/SIP cleaning and sterilization system.
-It adopts the PLC control system with variable frequency speed
control and high degree of automation.
-The filling system is provided with the anti-leaking device,
realizing filling from the bottom of the bottle, rising slowly and
avoiding bubbles.
-The capping head adopts three knives for sealing. The blade is
subject to quenching treatment with good durability. The seals and
threads are beautiful and uniform. The capping head adopts flexible
design with easy adjustment, and can also be designed to be used
for pull caps.
-Explosion-proof design can be adopted for products used in special
industries or special types of products. After specially designed,
it can also be used for filling and cap turning (capping) of slim
and easy-to-fall bottles.
-The whole machine is designed according to GMP requirements.
Main Technical Parameters
| Filling machine model | DYG4/1/1 |
| Stable production capacity (100ml) | 45 bottles/minute |
| Bottle moving mode | Linear type |
| Number of filling heads | 4 heads |
| Number of stoppling heads | 1 head |
| Number of capping heads | 1 head |
| Filling range | 30-500ml large volume injection (infusion) bottle or plastic bottle |
| Filling accuracy: | ≤±0.5% |
| Stoppling pass rate | ≥99.9% |
| Power supply | 220/380V 50/60HZ |
| Power | ≤6KW |
| Air pressure | 0.4 -0.6MPa |
About us
-Listed company founded in 2003(WINLONG GROUP CORPORATE)
-17 years’ manufacturing experience in the aseptic filling
production line.
-Exclusive manufacturing factory of 20,000 square meters
(Changzhou, Jiangsu)
-More than 100 famous enterprise business partners across China.
-Expanded global business network
-Proven design, efficient and reliabile products.
-Customized design to meet the customer’s demand.
Our Services and Warranty
1.We can customize the machine as customer required.
2.Available for OEM/ODM service.
3.Offer living broadcast or video support.
4.To Door installation and training service.
5.Offer filling line solution with customer requirement.
6.Customer’s design are welcomed.
7.Competitive price with on-time delivery.
8.Main spare parts one year warranty ( personal damaged except ).
We can customize with your packaging materials, production capacity
and demands.
We will provide you with associated design solutions and case
videos.
