Overview
The machine is designed to complete the procedures of conveying,
filing ,inner stoppler feeding, outer cap feeding and turning. It
is also applicable to the production of other small volume products
in plastic bottles. It can either be used singly or for integrated
operation.
Working Principle
The empty bottle is delivered by the conveying mechanism onto the
rotary table. There is a station for air washing at the bottle
inlet. After air washing is completed, it enters the large rotary
table and undergoes nitrogen injection before filling. When the
bottle is detected by the bottle feeding photoelectric sensor, the
filling and lifting mechanism moved downward, the filling needle is
inserted into the bottle, and the whole pump body liquid feeding
and filling head liquid discharging process is completed by the
metering pump. After the filling is completed, it is subject to
nitrogen filling. The lifting mechanism is raised, and the rotary
table moves the bottle to the stoppling station. The stopple is
sucked up by the stopple suction nozzle, which is driven by the cam
to the top of the bottle mouth through circumferential movement
(the bottle clamping station clamps the bottle mouth). The inner
stopple is pressed downward into the bottle mouth. The rotary table
takes the stoppled bottle to the capping station, and the cap
suction nozzle takes the cap to the top of the bottle mouth. Carry
out pre-pressing. The rotary table takes the capped bottle to the
cap turning station, and the cap is tightened by the cap turning
head. The rotary table takes the bottle after cap turning out of
the rotary table mechanism and sends it to the conveying mechanism,
which sends the bottle to the next procedure.
Features
-Touch screen operation platform, PLC control, variable frequency
speed control.
- Intermittent bottle moving mechanism with stable and reliable
running.
-Optional function of nitrogen filling before and after filling,
man-machine interface for adjustment of filling volume, ceramic
pump or peristaltic pump can be adopted, driven by servo motor.
-Optional function of bottle air washing.
-No filling in case of no bottle, inner stopple feeding by
mechanical hand, no inner stopple feeding in case of no bottle.
-No outer cap feeding in case of no inner stopple, protection for
stopple shortage and cap shortage.
-Optional servo-driven cap turning head. The cap turning station is
provided with bottle clamping device and cap ejecting device with
adjustable torque.
-Replacement of parts is simple and easy to operate.
Main Technical Parameters
Product model: | XHL-DXYG4/2/2 | Stable production capacity(bottles/minute): | 90-100 |
Bottle moving mode: | Intermittent type | Number of filling heads: | 4 head |
Number of cap pressing heads: | 2 head | Number of cap turning head: | 2 head |
Filling accuracy: | ≤±0.5% | Stoppling rate: | ≥99.9% |
Pass rate: | ≥99.9% | Compressed air pressure: | 0.4-0.6MPa |
Total power: | ≤3kw | Power supply: | 220/380V 50/60Hz |
Weight: | 2000kg | Outline dimension: | See schematic |
Our Services and Warranty
1.We can customize the machine as customer required.
2.Available for OEM/ODM service.
3.Offer living broadcast or video support.
4.To Door installation and training service.
5.Offer filling line solution with customer requirement.
6.Customer’s design are welcomed.
7.Competitive price with on-time delivery.
8.Main spare parts one year warranty ( personal damaged except ).
We can customize with your packaging materials, production capacity
and demands.
We will provide you with associated design solutions and case
videos.
